Circular Uniform Design: Redefining Sustainability

Circular uniform design is reshaping how organisations think about workwear. Instead of a linear “make, use, dispose” approach, circularity creates closed-loop systems where materials are reused, recycled, and regenerated, minimising waste and significantly reducing environmental impact.

With only 9% of corporate workwear currently recycled for reuse (WRAP) and 90% going to landfill or incineration, circular uniform design is becoming essential for organisations committed to sustainability, CSR, and net-zero strategies. This article explores what circular design means, how it applies to uniforms, and how Murray Uniforms is pioneering practical, commercially viable solutions.

What Is Circular Design?

Circular design is a design philosophy that ensures products are created with their entire lifecycle in mind, for reuse, repair, remanufacture, or recycling. Unlike traditional models, circular design aims to:

  • Eliminate waste

  • Keep materials in use for as long as possible

  • Regenerate natural systems

  • Reduce carbon emissions associated with production and disposal

In uniform garments often contain mixed fibres branding, metal trims, and PPE elements, this means circularity requires intentional design choices from day one.

Why Circular Uniform Design Matters

1. Uniform Waste is a Growing Problem

The textiles industry produces 19 garments per person per year globally, making recycling complex and labour-intensive. Corporate uniform recycling is particularly low because:

  • Many garments use blended fibres that are hard to separate

  • Branding poses a security risk so garments have to be disposed of securely

  • Trims like buttons, zips, and plastics complicate recycling

  • Most organisations lack mandated recycling processes for uniform wearers

These challenges are outlined throughout the our Uniform End-of-Life whitepaper, particularly on pages 2-4, which detail current recycling rates, barriers, and the complexity of standard uniform materials. You can request your copy via our resources page.

2. Circularity Directly Reduces Carbon Footprint

The Nearly 80% of a uniform’s carbon footprint comes from raw material production (cotton, polyester, etc.) according to our own carbon footprint analysis (further detail is available on request). This means meaningful carbon reduction can only happen by designing better fabrics and lifecycle pathways from the outset.

Circular design supports carbon reduction by:

  • Extending garment life

  • Enabling recycling into new fibres

  • Reducing reliance on virgin materials

  • Diverting workwear away from landfill or incineration

  • Supporting credible net-zero strategies

Our research has found that employees place a high value on uniform that comes from sustainable sources.

How Murray Uniforms Is Advancing Circular Uniform Design

Our approach is built on decades of textile knowledge and continuous work with recycling experts to deliver practical, scalable circular systems.

1. Designing Garments With the End in Mind

Circularity begins at the design table. Murray incorporates:

  • Careful material choices to minimise blends and maximise recyclability

  • Easy-disassembly trims, reducing metal/plastic components

  • Longer-lasting construction to prolong garment life

  • Limited use of mixed fibers that avoids blocking later recycling

Even small design tweaks, such as avoiding plastic-reinforced caps or unnecessary mixed-material panels, reduce reliance on Solid Fuel Recovery (or incineration) and allow garments to become truly circular.

2. Using Sustainable Fabrics to Cut CO₂ at Source

Switching to sustainable and recycled fabrics immediately reduces workwear carbon footprint. Our research shows that reasonable sustainability efforts at source can cut the amount of CO2 per wearer by nearly half. These reductions are among the fastest and most cost-efficient ways for organisations to move towards net-zero.

3. Secure Shredding and Recycling

Most recyclers will not process branded uniform due to security and traceability concerns. Murray’s end-of-life system ensures:

  • Secure transport

  • Shredding of all branding

  • Certificates of destruction

  • Waste Processed Fibre (WPF) recycling into acoustic panels, insulation, sewer lining, automotive materials, etc.

  • Currently, only 1–2% of garments require Solid Fuel Recovery (or incineration,) meaning almost all items can be responsibly recycled.

4. Preparing for Closed-Loop Uniform Systems

We are actively working towards closed-loop recycling, breaking blended fibres back into usable ‘virgin’ fibres to remake new garments. This technology is expected to become commercially viable in 3 – 5 years.

The goal:
A uniform system where no material loses value and nothing goes to landfill.

Key Principles of Circular Uniform Design

1. Longevity and Durability

Designing garments to last longer reduces replacement cycles and carbon per wear.

2. Recyclable Materials

Choosing mono-materials or compatible blends improves end-of-life outcomes.

3. Easy-Disassembly Construction

Simple choices—like removable badges or consistent trims—enable quicker recycling.

4. Traceability and Data

Uniform programmes need clear tracking of:

  • material composition

  • recycling obligations

  • ownership of end-of-life materials

  • where items go after use

5. Employee Engagement

Circularity only works when employees return worn items. It’s vital that your uniform partner has an easy to follow recycling solution for wearers.

Circular Uniform Design in Practice: The Road to Net-Zero

Circular design supports net-zero commitments in several ways:

  • Reducing the carbon-intensive production of virgin materials

  • Lowering transport emissions through nearshore and efficient production

  • Enabling recycling rather than landfill

  • Supporting measurable carbon reductions at scale (e.g. thousands of tonnes saved for programmes of 10,000+ wearers)

By connecting circular design with measurable CO₂ data, organisations can link uniform choices directly to CSR and ESG outcomes.

Why Circular Uniform Design Strengthens Brand Trust

Modern consumers expect authenticity in sustainability, especially in retail and customer-facing sectors. Staff and customers increasingly value credible end-of-life solutions.

Circular uniform design gives organisations:

  • Visible CO₂ savings

  • Reduced waste impact

  • Stronger environmental credentials

  • Greater employee engagement

  • Enhanced brand reputation

The Future: Fully Closed-Loop Uniform Systems

The industry is close to commercial systems that recycle mixed fibres back into new textile fibres without quality loss. Once fully viable, this will:

  • Eliminate Solid Fuel Recovery

  • Avoid down-cycling into lower-value uses

  • Create genuine circularity, old garments becoming new garments

This is the long-term ambition of Murray Uniforms, and we are actively engaged in partnerships and research to accelerate this.

Conclusion

Circular uniform design is the next major shift in sustainable workwear. With clear environmental, financial, and brand benefits, circularity offers organisations a pathway to:

  • Reduce carbon emissions

  • Avoid landfill and incineration

  • Meet net-zero and ESG commitments

  • Provide employees with truly sustainable uniforms

Murray Uniforms is leading this transition, designing for longevity, selecting better materials, implementing secure end-of-life processes, and preparing for commercially viable closed-loop recycling. Learn more about sustainability at Murray Uniforms.

Circular uniform design is no longer a future concept. It is becoming the new standard.

Contact us to learn more